Curriculum Vitae

Abdelhafez Hassanein Abdelhafez

Occupation:

Professor of Combustion and Heat Engines

Work Address:

Mechanical Power Engineering Department,

Faculty of Engineering, Cairo University.

Giza, EGYPT.

Residence Address:

85 El-Mrautyia St, 8th Floor, Giza, EGYPT.

Telephone:

012 342 2907

(Mobile phone)

 

02 3383 5090

(Residence)

 

02 3571 2554

(Office)

Fax:

02 35736601

 

e-mail:

ahafez_a@link.net

 

Specialization

Combustion and heat engines – Energy conservation – Industrial and utility boilers – Industrial burners – Kilns, industrial ovens, and incineration systems – Energy and environmental auditing – Heat equipment assessment and evaluation of industrial processes – Pollution prevention and control.

Present Position and Affiliation

§        Professor of Combustion and Heat Engines.

§        Director of the Industrial Assessment Center IAC, Cairo University.

§        Member of the Energy and Environment Studies Program, Development Research and Technological Planning Center DRTPC, Cairo University.

§        Freelance expert in industrial assessment, energy conservation, energy auditing, pollution prevention and control.

Education

Ph.D. degree in Combustion Kinetics and Statistical Thermodynamics, Joint program between Cairo University and University of California, Berkeley, USA, 1982.

M.Sc. degree in Mechanical Engineering, Cairo University. 1977.

B.Sc. degree in Mechanical Engineering, Cairo University, 1975.

Research fellowship (one-year period) in the Technical University of Delft, The Netherlands.  Did some research in the field of the fluidized bed coal combustion, 1985.

In 1990, Dr Abdelhafez was appointed as Associate Professor in the Mechanical Power Department, Faculty of Engineering, Cairo University.

In 1993/94, he got a peace fellowship (six-month period) in RIT, Rochester NY. He introduced the fluidized bed combustion technology to the department of mechanical engineering at RIT. He also had the chance to supervise a graduate project and did some research work on the same department.

In 1999, Dr Abdelhafez was appointed as Full Professor in the Mechanical Power Department, Faculty of Engineering, Cairo University.

Research Activities:

§           Dr Abdelhafez has published over 36 scientific papers and articles in the field of combustion and heat transfer in continuous combustion equipment and fluidized bed combustors.

§           He has supervised over 30 M.Sc. and Ph.D. degrees in the same field.

§           He has participated in numerous national and international symposia, conferences, workshops, meetings, and seminars.

Teaching Activities:

Being full Professor of Combustion and Heat Engines, Dr Abdelhafez teaches combustion and thermal science courses on both levels of under and postgraduate studies, such as Thermodynamics, Applied Combustion, Heat Engines, etc. He also teaches energy related courses such as Air and Gas Pollution, Fuel and steam systems, Energy Management, Energy Assessment (Audit), Environmental Management, Energy and Environmental Measurements, Concepts of Pollution Prevention, etc.

 

Relevant Industrial Activities:

§           Dr Abdelhafez is a member of the Energy and Environment Studies Program (EESP) and a consultant to the Development Research and Technological Planning Center (DRTPC), Cairo University. The major objective of EESP is to study and help to implement industrial research projects in the field of energy efficiency and pollution prevention and control. DRTPC aims at providing an institutional mechanism at Cairo University for conducting contract research with Egyptian ministries, public and private sector companies, and appropriate international organizations in the area of science, technology and development. The main fields of DRTPC activities are applied research and conferences, seminars, workshops and short courses.

§           Regarding the industrial evaluation, Dr Abdelhafez has participated in the technical assessment of most of the Egyptian Power stations. As regards the assessment of production lines and equipment, Dr Abdelhafez has evaluated many facilities.

§           Dr Abdelhafez has participated in numerous National, Public, and Private sector projects. Some of these projects are listed and annexed to this C.V.

§           In designing, upgrading, and fabrication of combustion systems for kilns and ovens, Dr Abdelhafez has a vast experience evidenced by what he has offered to the Egyptian industrial society. For instance, Dr Abdelhafez has designed and fabricated 12 upgraded combustion systems, which were fitted to 12 pottery kilns in El-Fostat (Old Cairo) area. Each of the system is characterized by the simple manual operation, the inexpensive price, the capability of burning liquid fuel with almost free harmful emissions.

§           Dr Abdelhafez has submitted a full technical and financial study concerning the upgrading of pottery kilns to EEAA couple of years ago.

§           Throughout his professional career, Dr Abdelhafez has prepared and submitted over 800 technical reports in the area of energy efficiency, air pollution and pollution control, environmental audits, compliance plans, etc.

§           Dr Abdelhafez has vast experiences in the field of steam generators. He has dealt with fire-tube and water-tube boilers on the level of design, maintenance, and evaluation. Through restoring boiler efficiency and improving steam networking, Dr Abdelhafez could save good deal of fuel energy in different industrial sectors and enterprises. In this regard, he has participated in many projects aiming at improving and evaluating working boilers. The Organization for Energy conservation and Planning (OECP) financed many of these projects.

§           In the field of incineration, he had designed and built an incinerator for burning solid hazardous waste for the Egyptian Company of Match Production, the tenth of Ramadan Industrial City.

§           He has headed the committee for evaluation of incinerators designed and fabricated by El-Ma’asarah Co. for Engineering Industries (“45 Military  Factory).

§           In the industry of clay and thermal bricks, Dr Abdelhafez has had a substantial contribution in three major national projects. The first project was implemented by DRTPC. It aimed at the investigation and finding solutions for technical and environmental problems of brick industry in Egypt. The project was financed by EEAA (Egyptian Environment Affairs Agency). Through this project, 65 factories of clay bricks were surveyed and seven different fuel and combustion systems were evaluated. Eventually, Dr Abdelhafez has tuned up and evaluated more than 400 brick factories on the expenditure of their owners. The second project was to prepare and instruct different concept and methodologies to inspect clay brick factories. The end users were the environmental personnel in 12 governorates. The project was financed by EEAA. The third project was implemented through the collaboration of Environics and DRTPC. It was to prepare an integrated technical and instruction manuals for brick industry. The project was financed by EEIF.

§           Dr Abdelhafez has collaborated with FINIDA many times; the last one was to produce General Inspection Manual (GIM) and Crosscutting Manual to deal with inspection and self-monitoring of Steam Generating Plants. The project was funded by the Egyptian Pollution Abatement Project (EPAP) sponsored by FINIDA. The manuals are to provide vital information about the operation of the different types of steam generating plants. The General Inspection Manual also identifies the sources of pollution and describes means to minimize pollutant release.

§           In the period from September 1994 to March 1997, Dr Abdelhafez assigned as Technical Manager for Environment Component of the “Energy Conservation and Environment Project (ECEP)”. That project was funded by the USAID in Egypt, and located in Cairo University. He was responsible, through the assistance of the American MTA, for prevailing and applying the pollution prevention concepts and strategies which offer a more-effective means of minimizing or abatement of the generation of industrial waste.  

§           Dr Abdelhafez is capable of conducting energy and environmental audits and in identifying options and recommendations leading to energy savings, environmental and economical benefits. He is a good planner for energy saving and optimizing the performance of the energy systems and steam networking.

§           In 2001, Cairo University appointed Dr Abdelhafez as a director to a newly established energy assessment center. For this reason, in June 2001 Dr Abdelhafez traveled to US, University City Science Center, Philadelphia, PA to organize for the establishment of this center. The center is named Industrial Assessment Center IAC, Cairo University, and is similar to 26 centers across the United States. The center aims at energy assessment and conservation in different industries, giving hands-on-training to energy engineering students.

 

 

See the Annex

 


Annex:

Dr Abdelhafez has lent his capacity to the industrial society, public and private, and to the national projects. Some of the diverse projects and studies that were dealt with by Dr Abdelhafez are listed hereinafter.

§           Rationalization of fuel consumption in boilers and industrial furnaces, a field study, 1983 – 1984.

§           Data collection and performance analysis on water-tube boilers of Greater Cairo power plants, 1989 – 1992.

§           Performance evaluation of the Egyptian thermal power stations. A field study that covered the following stations: Shobra El-Kheima (1200 MW), Cairo West (950 MW), Cairo South (585 MW), Abu-Qir (900 MW), Abu-Sultan (600 MW), Kafr El-Dawwar (440 MW), Damanhour (625 MW), Talkha (410 MW), and Ataqa (900 MW). As a direct outcome of this study, the specific fuel consumption has dropped, in the average, from 300 gm/kWh to less than 240 gm/kWh. The Energy Research Center of Cairo University financed this large study, 1988 – 1992.

§           Cogeneration feasibility study in thirteen industrial facilities representing foodstuff, weaving dyeing and spinning, fertilizers and chemical industries. The study offered a great deal of energy savings and showed that electric power generation on site is possible with less ˘/kWh, 1986 – 1988.

§           Techno-economical cogeneration feasibility studies in the Sugar and Integrated Industries and in El-Nasr Coke and Basic Chemicals, 1988.

§           Improving efficiency and rationalizing fuel consumption in the bread ovens in Greater Cairo Bakeries, 1993.

§           Techno-economical feasibility study on the investigation to the different alternatives for exporting Egyptian natural gas. A study that was financed by the Organization for Energy Planning, 1998.

§           Reducing/abatement the flying ashes generated from the burning of bagasse fuel in the steam boilers of the Sugar and Integrated Industries Company, 1999.

§           Design and testing of a rotary bagasse dryer for Sugar and Integrated Industries Company. Flue gases from working boilers are used to reduce the water content in the bagasse from 52% to 45%. The dryer is fully automated and equipped against fire hazards, 2000.

§           Energy conservation fieldwork throughout the facilities of Sugar and Integrated Industries Company. The study of the energy conservation in different facilities of Sugar and Integrated Industries Company showed an appreciable saving in fuel consumption resulting from the improvement in boiler efficiency. This was realized by applying the recommendations offered by EESU. The measurements and the recommendations covered about 70 bagasse fueled water tube boilers. The annual saving in bagasse and supplementary oil fuels recorded L.E. 6.0 million/year. The Sugar and Integrated Industries Company implemented and financed the study, 1997, 1999.

§           Investigation to the performance and utilization of industrial boilers throughout Egyptian industrial society, 2001 – to date.

§           Reducing emissions from the facility of Aluminum Sulfate Company of Egypt. A field work that was financed by the company, 1991.

§           Analysis study on the relation between energy consumption and productivity in Spinning and Weaving and Industrial Engineering Sectors, 1990.

§           Analysis study on the relation between energy consumption and productivity in Construction Sectors, 1990.

§           Reducing losses in different components of the Egyptian thermal power plants, 1992.

§           Executable technical program for boiler efficiency improvement. The Organization for Energy Planning financed that program, 1999 – 2000.

§           Ongoing consultation activities covering steam boilers, pressure vessels, and other mechanical equipment in the Eastern Company. 3-years contract.

§           Consultation activities covering steam boilers and energy equipment in the Egyptian Company for Starch and Glucose. 3-years contract, 2001.

§           Liquid fuel to natural gas change over, including firing systems and pipework in number of facilities belonging to the Ministry of Military Production. The study was financed and implemented by the facilities, 2002.

§           Study and selection of a biological industrial wastewater plant for the National Company of Maize Products, 2002.

§           Study and selection of a biological industrial wastewater plant for the Egyptian Company for Starch and Glucose, 2003.

§           Upgrading the fuel and combustion systems in clay-brick facilities. The Egyptian brick industry, for long time, has relied on feeding low-priced heavy fuel (referred to as mazout) into the firing space, of Hoffman kiln, by gravity. The combustion of heavy fuel without the proper atomization and mixing with air results in a great deal of combustion-generated pollutants such as: carbon oxides, sulfur oxides, hydrocarbons, ashes, and smoke. Moreover, the fuel consumption is high due to the unburned part released as pollutants. Developing a combustion system comprising the proper design for fuel and air systems would overcome the problem of air pollution and improve the economics of the production. The method of atomizing fuel and mix it with some primary air is rather important in improving the combustion process and lessening the generation of pollutants to the limits (or less) of the environmental laws. Energy and Environment Studies Unit has given its vast experience in developing and improving the combustion system in the clay brick factories, which are scattered all over the country. The unit has first evaluated the existing systems, through proper measuring of the pollutants, and then suggests the suitable ways to reduce the environmental effect.  What EESU has offered to this project is considered as the foundation of solving the problem of the Egyptian clay-brick industry. The Egyptian Environmental Affairs Agency EEAA, Industrial Compliance Unit financed the study, 1999 - 2003.

§           Upgrading the fuel and combustion systems and emission evaluation in 550 clay-brick facilities. The services were on the individual expenditure of the owners of the facilities, 2001 – to date.

§           EESP organized and conducted intensive courses on Investigating and Inspection of Clay Brick Factories. The beneficiaries of those courses were the environment inspectors in different governorates, 2001.

§           Energy and environmental assessment (audit) in a numerous number of private sector facilities,

§           Compliance action plans (CAP), environmental register studies (ERS), and environmental impact assessments (EIA) for different projects and facilities.

§           Assessing the environmental performance and its impact on the surrounding areas in Kafr El-Zayyat Fertilizers Co., 2002.

§           Investigation of the environmental problems arising in molasses producing facilities in upper Egypt, 2004.

§           Modifications to the executive regulation of the law 4/1994 on environment, 2004.

§           Design and supervision the implementation of the burner chamber of the high expansion dryer unit in the Eastern Company, 2003.

§           Upgrading the fuel and combustion systems in kilns of calcium oxide (lime), 2001.

§           Upgrading the industry of char coal to be environmentally complying, 2005.

§           Designing and fabrication of an incinerator for burning solid hazardous waste for the Egyptian Company of Match Production, the tenth of Ramadan Industrial City, 2006 – 2007.

§           Financial and technical feasibility study for building power plant running with rice husk as fuel for producing electric power and ashes that are very rich with silicon, 2007 – 2008.

§           Intensive course on boilers operation and performance improving in PepsiCo Egypt, 2008.

§           Maintenance and improving performance in fire tube boilers in Egypt Linen Co., 2008.

§           Maintenance, rehabilitation and improving performance in fire tube boilers in Giza dehydration Co., 2008.

§           Maintenance and improving performance in fire tube boilers in PepsiCo Egypt, October Industrial city, 2008.

§           Switching mazout fuel burning to natural gas burning in the water tube boilers of Paper Co. for Middle East SIMO, 2008.